At Traditional Door, every door begins with an idea—an expression of design and function brought to life through precision, craftsmanship, and decades of experience. Custom wood doors are more than architectural elements; they are statements of quality and individuality. Here’s a closer look at how they are thoughtfully designed and expertly built.
From Vision to Blueprint: The Design Process
Each custom wood door begins with a detailed consultation. Whether the client has a fully developed concept or is seeking inspiration, our team collaborates closely to define the size, style, and material specifications that suit their space. We consider everything from architectural style and millwork compatibility to finish preferences and glass options.
Designs are translated into technical drawings using CAD software, ensuring accuracy before production begins. These plans guide the entire build process and allow for precise customization.
Choosing the Right Wood Species
Selecting the right wood is essential. We offer a range of premium hardwoods—such as mahogany, white oak, walnut, cherry, and maple—each chosen for its grain, tone, and performance. The selection is based on the desired aesthetic, the installation environment, and the finishing requirements.
Our in-house experts assess and prepare each board, hand-picking lumber that meets our high standards for consistency and quality.
Joinery and Construction Techniques
Once the design and materials are finalized, skilled artisans craft the door using traditional woodworking techniques combined with modern innovations. Mortise and tenon joints, dowel reinforcements, and engineered core construction ensure long-term stability and strength—especially important for exterior doors exposed to the elements.
Each component is cut, shaped, and assembled with care. Raised panels, mouldings, profiles, and any integrated elements like glass inserts or hardware openings are completed during this phase.
Custom Carving and Millwork Details
Many of our custom doors include carved detailing or unique millwork profiles. These are hand-finished or CNC-milled depending on complexity, with artisans carefully refining every curve, bevel, and edge to meet the design intent.
Architectural embellishments, such as decorative panels or custom mouldings, are made to complement surrounding millwork, creating seamless transitions between door and wall.
Sanding, Staining, and Finishing
Finishing plays a vital role in both protecting and highlighting the door’s character. After a meticulous sanding process, stains or paint finishes are applied by hand in our finishing department. Multiple coats ensure durability and depth, whether the client wants a clear finish that enhances the wood grain or a bold, painted surface.
We also offer distressing, glazing, or custom sheen levels for a more aged or contemporary appearance.
Hardware Integration and Quality Control
The final steps include prepping for hardware—hinges, locks, pulls—and inspecting each element for structural and aesthetic quality. Before the door is packaged for delivery or installation, it undergoes a comprehensive quality control process, ensuring it meets the exact specifications of the design.
Built for Timeless Beauty
A custom wood door from Traditional Door is more than a functional piece—it’s a legacy of craftsmanship. Each door is built to order, made to last, and designed to enrich the space it serves for decades to come.
Looking to Bring Your Vision to Life?
Let us help you design a custom wood door that reflects your home’s character and your personal style.